JIS seamless pipes are steel pipe that have been created by JIS and meets certain performance requirements.
Japanese Industrial Standards (JIS) developed by the organization apply to a wide variety of industrial services and technologies such as automobiles, metallurgy, ships and medical equipment
The method for making cold-drawn seamless pipes involves taking a round “billet” or bar of steel and boring it in the center, turning it, cutting it, heating it to make it more pliable, then “drawing” it (extruding or pulling it) to make it a longer and thinner tube.
日本工业标准指定了标准rds used for industrial activities in Japan. The standardization process is coordinated by Japanese Industrial Standards Committee and published through Japanese Standards Association.
The Industrial Standardization Law was revised in 2004 and the JIS mark product certification system was changed. Standards are named like “JIS X 0208:1997″, where X denotes area division, followed by four digits (or five digits for some of the standards corresponding ISO standards) and the revision release year.
MTC IN EN 10204.3
EN 10204:2004 is for metallic products-and this norm tell us things about Types of inspection documents. There are no material standards.
Mostly material is defined with its chemical composition and mechanical properties in a public standars like ISO, EN, JIS, ASTM etc.
What is JIS?
Japanese Industrial Standards (JIS) specifies the standards used for industrial activities in Japan. The standardization process is coordinated by Japanese Industrial Standards Committee and published through Japanese Standards Association.
Table 1: Tolerance on Outside Diameter in JIS G3441, G3444, G3445
APPLICATION | TOLERANCE ON OUTSIDE DIAMETER (MM) | |
---|---|---|
JIS G3441 JIS G3444 JIS G3445 |
=50 | ±0.5 |
>50 | ±1% | |
JIS G3441 JIS G3444 JIS G3445 |
<50 | ±0.25 |
>50 | ±0.5% | |
JIS G3441 JIS G3445 |
<25 | ±0.12 |
>25-40 | ±0.15 | |
>40-50 | ±0.18 | |
>5:.60 | ±0.20 | |
>60-70 | ±0.23 | |
> 70 - 80 | ±0.25 | |
>80-90 | ±0.30 | |
>90-100 | ±0.40 | |
>100 | ±0.5% | |
JIS G3441 | <13 | ±0.25 |
>13-25 | ±0.40 | |
>25-40 | ±0.60 | |
>40-65 | ±0.80 | |
>65-90 | ±1.00 | |
>90-140 | ±1.20 | |
>140 | By agreement |
Table 2: Tolerance on Wall Thickness in JIS G3441, G3444, G3445
APPLICATION | 在壁厚公差(MM) | |
---|---|---|
JIS G3441 JIS G3444 JIS G3445 |
<=4 | -0.5,+0.6 |
>4 | -12.5%, +15% | |
JIS G3441 JIS G3444 JIS G3445 |
<=3 | ±0 .3 |
>3 | ±10% | |
JIS G3441 JIS G3445 |
<=2 | ±0.15 |
>2 | ±8% |
Table 3: Tolerance on Outside Diameter and Wall Thickness in JIS G3454
APPLICATION | TOLERANCE ON OUTSIDE DIAMETER | 在壁厚公差 | ||
---|---|---|---|---|
<40A | ±0.5mm | <=4mm | +0.6mm -0.5% |
|
>50A, <125A | ±1% | |||
Hot Rolled Seamless Pipes |
150A | ±1.6mm | >4mm | +15% -12.5% |
>200A | ±0.8% | |||
More than 350mm,the Tolerance is ±0.5% |
||||
Cold Drawn Seamless Pipes and Electric Resistant Welded Pipes |
<25A | ±0.3mm | <=3mm | ±0.3mm |
>32A | ±0.8% | >3mm | ±10% | |
But more than 350mm, the Tolerance is ±0.5% |
Table 4: Tolerance on Outside Diameter and Wall Thickness in JIS G3455, G3456, G3458, G3460
APPLICATION | TOLERANCE ON OUTSIDE DIAMETER | 在壁厚公差 | ||
---|---|---|---|---|
Hot Rolled Seamless Pipes |
<=50mm | ±0.5mm | <=4mm | ±0.5mm |
>50-160mm | ±1% | |||
>160-200mm | ±1.6mm | >4mm | ±12.5% | |
>200mm | ±0.8% | |||
More that 350mm, the Tolerance is ±0.5% |
||||
Cold Drawn Seamless Pipes and Electric Resistant Welded Pipes |
<=40mm | ±0.3mm | <=2mm | ±0.2mm |
>40mm | ±0.8% | >2mm | ±10% | |
More than 350 mm the Tolerance is ±0.5% |
Table 5: Tolerance on Outside Diameter in JIS G3461, G3462, G3464
O.D. | TOLERANCE ON OUTSIDE DIAMETER | ||||
---|---|---|---|---|---|
HOT ROLLED SEAMLESS PIPES | SEAMLESS PIPES THROUGH QUENCH AND NORMALIZED | COLD DRAWN SEAMLESS PIPES THRONG, THE HOT TREATMENT EXCEPT QUENCH AND NORMALIZED | ELECTRIC WELDED PIPES EXCEPT COLD DRAWN | COLD DRAWN ELECTRIC WELDED PIPES | |
MM | |||||
<=25 | +0.4 -0.8 |
±0.25 | ±0.10 | ±0.15 | ±0.10 |
>25.40 | ±0.25 | ±0.15 | ±0.20 | ±0.15 | |
>40-50 | ±0.25 | ±0.20 | ±0.25 | ±0.20 | |
>50.60 | ±0.25 | ±0.25 | ±0.30 | ±0.25 | |
>60-80 | ±0.30 | ±0.30 | ±0.40 | ±0.30 | |
>80.100 | ±0.40 | ±0.40 | -0.60,+0.40 | ±0.40 | |
>100-120 | +0.4 -1.2 |
-0.60,+0.40 | -0.60,+0.40 | -0.80,+0.40 | -0.60,+0.40 |
>120-160 | -0.80,+0.40 | -0.80,+0.40 | -1.00,+0.40 | -0.80,+0.40 | |
>160-200 | -1.8,+0.4 | -1.20,+0.40 | -1.20,+0.40 | -1.20,+0.40 | -1.20,+0.40 |
>200 | -2.4,+0.4 | -1.60,+0.40 | -1.60,+0.40 | -1.60,+0.40 | -1.60,+0.40 |
Table 6: Tolerance on Wall Thickness in JIS G3461, G3462, G3464
WALL THICKNESS (MM) |
HOT ROLLED SEAMLESS PIPE | COLD DRAWN SEAMLESS PIPE | ELECTRIC WELDED PIPE | |||
---|---|---|---|---|---|---|
O.D(MM) | O.D(MM) | O.D(MM) | ||||
<=100 | >100 | <=40 | >40 | <=40 | >40 | |
(%) | ||||||
<=2 | – | – | -0,+0.4mm | +22 -0 |
-0,+0.3mm | +18 0 |
>2-2.4 | -0,+40 | – | +20 -,0 |
+18 -0 |
||
>2.4-3.8 | -0,+35 | -0,+35 | ||||
>3.8-4.6 | -0,+23 | -0,+33 | ||||
>4.6 | -0,+28 | -0,+28 |
Table 7: Tolerance on the Length in JIS G3461, G3462, G3464
ITEM | TOLERANCE AN LENGTH | |
---|---|---|
OD<50mm | <7m | -0, +7mm |
>=7m | Every 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm | |
OD>=50mm | <7m | -0, +10mm |
>=7m | Every 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm | |
OD: Outside Diameter |
Table 8: Tolerance on Outside Diameter in JIS G3465
APPLICATION | TOLERANCE ON OUTSIDE DIAMETER (MM) | |
---|---|---|
Hot Rolled | <=50 | ±0.5 |
>50 | ±1% | |
Cold Drawn | <=40 | ±0.2 |
>40 | ±0.5% |
In the Meiji era, private enterprises were responsible for making standards. However, the Japanese government did have standards and specification documents for procurement purposes for certain articles, such as munitions. These were summarized to form an official standard old JES in 1921. During World War II, simplified standards were established to increase matériel output. The Industrial Standardization Law was enacted in 1949, which forms the legal foundations for the present Japanese Industrial Standards.
Measurement size & Testing
Packing:
Delivery:
JIS seamless pipe according to alloy, stainless steel or carbon. It tests steel’s properties, hardness, resistance to corrosion, pitting, heat treating processes and others. The results are listed in a main JIS steel grade for steel pipe as below.
无缝Steel Oil Well, Casing, Tubing and Drill Pipe
Steel grade: STO-G, STO-H, STO-J, STO-N, STO-C, STO-D, STO-E
Application: Seamless Steel Oil Well, Casing, Tubing and Drill Pipe
Steel grade:SCr 420TK, SCM415TK, SCM418TK, SCM420TK, SCM430TK, SCM435TK, SCM440TK
Application:Alloy Steel Tubes for General Structural Purpose
Steel grade: STK 30, STK 41, STK 50, STK 51, STK 55
Application: Carbon Steel Tubes for General Structural Purpose
Dimension Range: 21.7-1016.0 mm
Application: Carbon Steel Tubes for Machine Structural Purposes
Steel grade: STS 38, STS 42, STS 49
Application: Carbon Steel Pipes for High Pressure Service
Dimension Range: 10.5-660.4 mm
Steel grade:STPL 39, STPL 46, STPL 70
Application: Steel Pipes for Low Temperature Service
Dimension Range:10.5-660.4 mm
Steel grade: STBL 39, STBL46, STBL 70
Application: Steel Heat Exchanger Tubes for Low Temperature Service
Dimension Range: 15.9-139.8 mm
Steel grade: STM-055, STM-C65, STM-R60, STM-1170, STM-1180, STM-R85
Application: Seamless Steel Tubes for Drilling
Dimension Range: Casing: 43-142mm / Hollow Pipes: 34-180mm / Drilling:33.5-50mm
Steel grade: STF 42, STFAl2, STFA22, STFA23, 5TFA24, STFA23, STFA26
Application:Steel Tubes for Fired Heater
Dimension Range:60.5-267.4mm
JIS G 3101 SS400 is one of the most commonly used hot rolled general structural steel.
SS400 is a Japanese brand of ordinary steel products,
JIS | ASTM | BS | DIN | NF | ISO | Index Number | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Standard Number | Grade | Tupe | Standard Number | Grade | Tupe | Standard Number | Grade | Tupe | Standard Number | Grade | Tupe | Standard Number | Grade | Tupe | Standard Number | Grade | Tupe | |
G3456 | STPT370 (STPT38) |
C | A106 | GrA | C | 3602 | HFS360 | C | 17175 | St35.8 | C | A49-211 | TU37b | C | 2604/2 | TS5 | C | C004 |
" | CFS360 | C | 17177 | St37.8 | C | A49-213 | TU37c | C | 2604/3 | TW9H | C | |||||||
" | ERW360 | C | a49的- 243 | TU37c | C | |||||||||||||
" | CEW360 | C | ||||||||||||||||
STPT410 (STPT42) |
C | A106 | GrB | C | 3602 | HFS410 | C | 17175 | St45.8 | C | A49-211 | TU42b | C | 2604/2 | TS9H | C | ||
" | CFS410 | C | 17177 | St42.8 | C | A49-213 | TU42c | C | ||||||||||
" | ERW410 | C | a49的- 243 | TU42c | C | |||||||||||||
" | CEEW410 | C | ||||||||||||||||
STPT480 (STPT42) |
C | A106 | GrC | C | 3602 | HFS460 | C | A49-211 | TU48b | C | 2604/2 | TS14 | C | |||||
" | CFS460 | C | A49-213 | TU48c | C | |||||||||||||
" | ERW460 | C | ||||||||||||||||
" | CEEW460 | C |
Seamless pipes are extensively applied for the nuclear device, gas, petrochemical, ship building and boiler industries. Seamless pipes dominates 65% of market share in Chinese boiler industry.
Our team is highly trained and experienced in servicing and producing all types of steel supplies.